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Shandong Leader Machinery Co.,ltd. is a collection of research and development, production, sales and after-sales services, which has rich experience in the field of waste management over 20 years.Our company Shandong Leader Machinery Co.,ltd. covers an area of 37,000 square meters. Our company has a huge professional technical team, including 2 senior engineers, 16 senior technicians, 28 mid-class technicians, and 82 technicians.We are a professional manufacturer specialized in producing waste tyre/plastic pyrolysis plant and distillation plant Small Scale Palm Oil Refining Machinery ,including waste tires pyrolysis plant, waste rubber refining equipment, waste plastic recycling machine extraction natural oil from jackfruit seeds and other waste management units, and waste oil purification equipment, tire oil distillation plant, plastic oil refinery machine and crude oil distillation purification unit an so on.Our products extraction natural oil from jackfruit seeds have been exported to China, South Korea, Thailand, the Philippines, India, Malaysia, Malaysia, Myanmar, Afghanistan and the United States and other countries and regions, which obtain a better reputation and happy feedback.
extraction natural oil from jackfruit seeds
Cathy wu
Mobile : 15938721580
Skype : cathy.wu666
Alibaba: cn1500376114
Simple Craft Flow Chart
Pretreatment and Press process:
Cleaning and separating----steaming----cooking----pressing----filter----crude oil
Each step purpose:
A, Cleaning and separating: Remove the broken rice and other impurities, that can guarantee the oil yield
B, Steaming: In order to soften the crude fibre and conglomerate the protein,break the cell wall,small oil drip can gather into the big oil drip, so that the oi can be easily out.
Condition: rotate speed: 40 temperature:80~100ÃÂðC time:10min moisture:25~30%
C, Cooking: lower the moisture in the rice bran, so that oil can be easily out,
Condition: stir constantly.temperature:125ÃÂðC,time:20~30min,moisture lower to:5~7%.
D, Press condition: temperature:80~90ÃÂðCtime:3~5min
E, Filter condition: temperature: 70ÃÂðC
Refining process:
Crude oil----degumming----deacidification----decoloring----filter----deodorizing----fourth grade oil
Crude oil----degumming----deacidification----decoloring----filter----deodorizing----dewaxing----degrease----first grade oil
Four grades oil in China Standard
Cleaning and Separating:
This process mainly to remove the impurities like iron,sand,broken rice and others. If the impurities exist in the rice bran, it will affect the machines operation. And make the crude oil impure,then largely affect the refining process.
The cleaning method mainly includes screen and magnetic separation.
Steaming:
This process namely soften the rice bran,making the bran cooked.as the rice bran is low oil content and low moisture content, so it has to through steaming to adjust its moisture and temperature to a suitable level, that can increase the rice bran elastic-plastic. break the cell wall and oil easily out when pressing.
Cooking:
This process has the same purpose with steaming, aiming to make the oil out easily, the difference is just lower the moisture to 5~7%,to much water content will affect the oil outing.
Pressing:
This is the oil out process, the cooked rice bran will be sent to screw oil press machine through the screw conveyor. After pressing, we can get the crude rice bran oil.
Filter:
Filter the crude oil with canvas or double layer cloth in the Plate-fram filter, control the temperature to 70ÃÂðC,then the crude oil will be sent to the refining process.
Refining Plant:
Phosphoric acid alkali clay vacuum
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Crude oil---- degumming ----deacidification ----decoloring ----deodorizing ----fourth grade oil
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Oil sediment soapstock Clay residue waste gas
Introduction of the whole process:
A,First send the crude oil into the mix reactor with certain quantity water and acid, after well blended send into the centrifugal separator and then separate the oil sediment.
B,Second send into another mix reactor, adding certain concentration alkali and well neutralization reaction. Separate the soapstock through the centrifugal separator.
C,Now wash the crude oil with light alkali and water, washing out the residual soapstock.
D,Third send the oil into the bleaching tower,well blended with certain quantity clay, under the certain temperature,time,vacuum condition, the clay absorb the colorful substance and other impurities. Then separating the waste clay through the centrifugal separator.
E,At last send the oil into deodorization tower,under the certain temperature and vacuum condition, deodorizing the oil through steam stripping. Then get the fourth grade oil.
Our machines advantages:
1,some of our technology adopts Germany standard, and some equipment parts are imported.
2,our stainless steel and carbon steel are all purchased directly from the steel factory.our professional engineer will detect every time.so we can guarantee the quality.
3,all of our welding technicians have the employment certificates.they are good at it.
4,we provide installation and professional training.
5,we supply the best service to our customer,if there is any technology problem,we will transfer it to our customer.
Professional suggestion:
Kindly please inform us your required daily capacity, quantity, raw material, covering space and related data,
so that we can provide you professional equipment information and design proper oil production line for you. we will suggest economical and reasonable production line for you.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:sales21@ldfoodmachine.com
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.
Crispy Rice Food Processing Line
