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Shandong Leader Machinery Co.,ltd. is mainly focused on all kinds of seed oil extraction line rice bran oil plant equipment . Our company has established about 30 years . We have got much more experience in this field 50 ton per day rice bran oil extraction machinery . And On the 50 ton per day rice bran oil extraction machinery technology ,we cooperate with our Industry .University .And Shandong Leader Machinery Co.,ltd. have the professional engineer .And our workers all work with their certification . The rice bran oil plant equipment pretreatment process , the rice bran need to be have a magnetic separation 50 ton per day rice bran oil extraction machinery ,removing the small iron ,. Then we need to clean the rice bran ,wipe off the middle or samll light impurities.Then exrusion puffing , make the oil come out easily .After that ,Shandong Leader Machinery Co.,ltd. need to make the rice bran dry by 50 ton per day rice bran oil extraction machinery ,rice bran oil plant equipment control the moisture between 9-9.5 % . Then Shandong Leader Machinery Co.,ltd. send the rice bran to extractor for leaching .
50 ton per day rice bran oil extraction machinery
We are the first and the biggest manufacturer in the field of rice bran oil machinery in China for 22 years.Our brands LD&Hangpeng won TOP 10 Cereals&Oil Machinery Brand in 2012.
We have obtained 7 patents and 13 honors for rice bran oil equipment.
The whole rice bran oil extraction machinery contains three workshops
1.rice bran pretreatment&expansion workshop
2.rice bran extraction workshop
3.rice bran oil refining workshop
1.Pretreatment&Expansion Workshop
Craft flow:
Crude rice bran â cleaning â softening â expanding â drying â to extraction workshop
Pretreatment and prepressing section is a very important section before extraction.It will directly affect extraction effect.
Craft features:
1.Create good production enviroment
2.Minimize the total fat loss,increase oil yield and output and improve the quality of oil and cake&meal.
3.Comprehensively utilize impurities and offal.
4.Perfectly match extraction production line,design different production processes according to different materials.
The rice bran oil extraction machinery we have obtained patent for expanding,Patent No. is ZL2007 20092291.7.
2.Oil Extraction Workshop
Craft flow:
solvent steam
â â
extraction â mixed oil â evaporationâ steam-stripping â crude rice bran oil
Extractor types
Level rotation extractor, loop type extractor, chain extractor
Extraction methods
Use organic solvent through soaking or spraying contact methods to extract oil from oilseeds.
Advantages of extraction craft
1.High oil yield, low residual oil in meal;2.Low labor intensity;
3.Good working environment;4.Good meal quality
Negative pressure evaporation helps to improve crude oil quality.
Craft features:
1. Adopting negative pressure evaporation can ensure excellent oil quality;
2. Extraction system is highly adaptable, and can adapt to different raw material ;
3. All equipments are provided with exhaust gas absorption systems with excellent absorption effect;
4. Full energy-saving design utilizes heat energy for many times and saves steam consumption;
The rice bran oil extraction machinery we have obtained patent for extraction,Patent No. is ZL2007 20092291.7.
3.Oil Refining Workshop
Craft flow:
crude rice bran oil â degumming&dephosphorization â deacidification â drying â decolorization â deodorization â defatting â dewaxing â finished oil.
Refining methods:
oil refining is according to the different usage and requirements, utilizing the physical methods and chemical processes to get rid of the harmful impurities and needless substance in the crude oil, getting standard oil.
Advantages of refining craft:
1. After refining the impurity of oil must be less than 0.2% ;
2.Recycling system save power and money; 3.Lower oil waste.
Craft features:
1.Continuous alkali refining shortens contact time between oil and lye,reduces grease saponification,lowers refining consumption,and improves efficiency.
2.Decolorization adopts technology of combining premixing and steam mixing bleaching,which improves bleaching efficiency,saves consumption of bleaching clay,and it's simple and convenient to operate;and negative pressure state avoids oxygen in the air from contacting with hot oil,thereby ensuring oil product quality,inhibiting acid value to rise again,and lowering peroxide value.
3.Deodorization adopts new type continuous deodorization equipment which is applicable for deacidification and deodorization of plant oil with high acid value and low-resin content,the actual production proves its most obvious advantages are strong deacidification ability,excellent hot bleaching effect,high refining rate,good oil quality and so on rice bran oil extraction machinery manufacturer.
4.The process has multiple heat exchange,which makes full use of the heat energy system,effectively reduces steam consumption,and also has the advantages of adjustable production process,flexible operation,high automatic degree,environment sanitation and so on.
The rice bran oil extraction machinery we had obtained patent for refinery ,the Patent No.is ZL200820238863.2.
Finished product oil standard
project |
Quality index |
|||
1 grad |
2 grad |
3 grad |
4 grad |
|
|
color(dispoable cuvettes 25.4mm)⤠|
ââ |
ââ |
yellow35 red3.0 |
yellow35 red6.0 |
|
color(dispoable cuvettes 133.4mm)⤠|
yellow35 red4.5 |
yellow35 red5.0 |
ââ |
ââ |
odor, taste |
Odorlessness Great taste |
Odorlessness Great taste |
Has the inherent odor and taste of rice bran oil, no abnormal odor |
Has the inherent odor and taste of rice bran oil, no abnormal odor |
transparence |
Clear transparent |
Clear transparent |
ââ |
ââ |
|
moisture and volatile matter (%)⤠|
0.05 |
0.05 |
0.10 |
0.20 |
insoluble impurities(%)⤠|
0.05 |
0.05 |
0.05 |
0.05 |
acid value(mgKOH/g)⤠|
0.30 |
0.50 |
1.0 |
3.0 |
peroxide value (mmol/kg)⤠|
5.0 |
5.0 |
7.5 |
7.5 |
heating test(280â) |
ââ |
ââ |
None of precipitate Lovibond color: Yellow color values no changeing,' red color increasing less than 0.4 |
Trace amount of precipitate Lovibond color: Yellow color values no changeing,red color increasing less than 0.4,blue color values increasing less than 0.5 |
saponin (%)⤠|
ââ |
ââ |
0.03 |
0.03 |
smoke point(â)⥠|
215 |
205 |
ââ |
ââ |
freezing test(0âstore 5.5h) |
Clear transparent |
ââ |
ââ |
ââ |
|
solvent residual quantity (mg/kg)refining oil |
Negative |
Negative |
â¤50 |
â¤50 |
|
solvent residual quantity (mg/kg)expressing oil |
Negative |
Negative |
Negative |
Negative |
When Shandong Leader Machinery Co.,ltd. get the rice bran seed cake from pretreatment ,we need to put the cake to the extractor .Then the 50 ton per day rice bran oil extraction machinery solvent oil dissolve in the oil . We get the mixed oil . We heat the mixed oil by 50 ton per day rice bran oil extraction machinery . And the solvent changes gas . Then we get the oil from the cake .Shandong Leader Machinery Co.,ltd. want to get the one grade rice bran oil or two grade rice bran oil by 50 ton per day rice bran oil extraction machinery .And we must refined the crude oil ,by 50 ton per day rice bran oil extraction machinery ,decolorization , deodorization , deacidifiztion ,dewaxing . We wipe off the phospholipid , free fatty acid , color ,and smell ,wax . Then the rice bran oil plant equipment can be used .raw oil tank and bleached oil tank , accommodated under the structure on the ground floor. Then 50 ton per day rice bran oil extraction machinery cooler, conduction oil furnace, rice bran oil plant equipment steam generators, vacuum pump, water pumps, oil pumps and refined oil tank are arranged on the ground floor around the steel structure i.e.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:sales21@ldfoodmachine.com
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.
Crispy Rice Food Processing Line
