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The machine's Small scale corn flakes production line price parts use high quality of imported bearing and iol seal to ensure high efficient driving, stable and low niose operation.Shandong Leader Machinery Co.,ltd. Independent research and development of large air shaft without hoop equipment, overtuns the traditional process, make the equipment more stable and reduce the cost maintenance time of users.Palm Fruit Processing Machine Add non-stop refueling system, automatic system for the butter, air cooling system, high efficiency, low energy consumption, smooth operation, the pellet quality is stable and reliable.Our product Small scale corn flakes production line price with high automation which can save labor, and Palm Fruit Processing Machine is also easy to maintain which save lots of maintance time.Shandong Leader Machinery Co.,ltd. is located in the 5A-class tourist city in China - Shandong Province, is a professional engaged in feed machinery complete sets of engineering and the biomass pellet machinery Palm Fruit Processing Machine complete sets of engineering design, development, sales, installation and debugging of high-tech enterprises, the company covers an area of 5000 square meters.
Corn germ oil is very nutritious. We provide all machines necessary for a complete corn germ oil plant, including pretreatment machinesMaize oil extraction machines maize oil line, press, solvent extractors, refinery machines, etc.
I. Pre-treatment
Before extracting oils and fats from corn germ, the mill needs to prepare it by cleaning, crushing, softening, flaking and cooking. For cleaning, we offer magnetic separator, aspirator or different size cleaning sieves, as shown below, to remove impurities from corn germ.
Then, the temperature and moisture of corn germ will be adjusted by conditioner or softening kettle so that they become soft and wet enough for flaking. This step improves their ductility. Below is photo of softening kettle.
The flaking roll will make the wet soft corn germ into flakes. We have vertical flaking roll, multi-stage flaking roll, hydraulic flaking roll and spring flaking roll etc., as shown below.
Finally, the flakes will be cooked to make tiny oils and fats groups get together to become bigger, and to make them less adhesive, easier to get out of flakes.
II. Solvent extraction
Oils and fats in corn germ flakes can dissolve in certain solvent. Therefore, we can immerse pressed fakes in solvent to extract oils and fats. Then remove solvent from wet meal, strip solvent from miscella, and recycle solvent.
Extraction
WeâÂÂve percolation extractor, immersion extractor and rotocel extractor, etc., as shown below. The solvent pumps in extractor will continuously spray solvent and soak the corn germ cakes in it, so that oils and fats can be dissolved. After that, you get wet meal and miscella (mixed oil and solvent).
Wet meal treatment
Desolventizer toaster with integrated dryer-cooler(DTDC) is a system for separating solvent from the wet meal. We've vertical desolventizer toaster, horizontal desolventizer, flash desolventizing system and low temperature desolventizer, etc., as shown below.
Miscella treatment
After extraction, filter the miscella, send it to two evaporators successively, and then to the stripping tower. WeâÂÂve raising film evaporator, vapor separator, negative evaporator, normal evaporator, etc. For stripping, weâÂÂve tubular stripping column, disk stripping column, plate stripping tower, filling steam stripping tower, etc. After evaporation and stripping, you get crude groundnut oil and desolventized meal. This meal can be used to produce feeds. The crude oil needs to be refined.
Solvent recovery
The solvent vapour from wet meal and miscella will be collected by condensers to be reused. WeâÂÂve pipe bundle condenser, spraying condenser, contact condenser, etc., as shown below.
III. Crude oil refining
Crude corn germ oil has a lot of impurities, such as phosphatide, free fatty acid, pigment, wax, sterol, sands, etc. We have to get rid of these impurities to get edible oil.
Degumming
There are many ways to move the mucilaginous impurities from crude oils and fats, for example, hydration, heating, adding acids, etc. WeâÂÂve hydration tank, acid refining mixer, etc., as shown below.
Deacidification
This step is to remove pigment from crude oil to adjust its color. You can adjust according to the requirement of your market. WeâÂÂve acid refining tank.
Deodorization
This step is to move unpleasant smell from crude oil. This is an important station for refined oil. WeâÂÂve deodorizing tank.
Solvent Extractor Advantages
1) The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and thither on the material layer and ensure the concentration gradient between several sprays.
2) Immersion area appears in each lattice, which can help achieve better immersion effect.
3) The chain box is supported by track and can prolong the service life of screen deck by not touching it.
4) The towline extractor is driven by world leading double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.
Certifications
Our Services
Whole set of equipment for palm oil production line.
Motor and power control system.
Installation material.
Installation and test-run.
Drawing of process description, equipment layout, foundation and construction.
Drawing of power control.
Isolation and painting of equipment.
Water recycling and cooling system outside the plant (i.e. supplementary device).
Staff training and long-term technical service.
Company Information
Main business field
10-500T/H oil material primary cleaning,drying and storage section turn-key project.
100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot dehulling, bean skin crushing, the soybean extrusion, high oil contained pre-pressed cake extrusion and high oil contained flakes puffed directly). Rice bran turn-key project.
100-3000 T/D leaching workshop turnkey project (towline extractor, rotocel extractor, loop type extractor,
DTDC separated machine, the full negative pressure evaporation,
Paraffin wax recovery, leaching workshop degumming, phospholipid concentration).
30-1000T/D continuous physical (chemical) refining line.
20-3000T/D sunflower oil, rice bran oil, corn germ oil dewaxing turnkey project.
10-200T/D fatty acid esterification edible oil production line.
ContactThe company Palm Fruit Processing Machine has passed IOS9001 quality certification system and a series of the utility mode patent.Company has a large Small scale corn flakes production line price finishing workshop, assembling workshop, equipped with large bending equipment, Shandong Leader Machinery Co.,ltd. laser cutting machine Palm Fruit Processing Machine and other large machinery processing equipment. With our professional technology combining the status of local customers , Palm Fruit Processing Machine design and installation for the customer production 1-10 tons of various biomass granule complete molding equipment.
The company Shandong Leader Machinery Co.,ltd. will be adhering to the "Sincerity - Quality Win" business philosophy, with superior technology , excellent quality, excellent service, focus on the development and innovation of biomass granule complete molding equipment Palm Fruit Processing Machine.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:sales21@ldfoodmachine.com
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.
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