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Compose of impurities in the crude oil of High leaching tech corn oil solvent extraction machine:
Mechanical Impurities of High leaching tech corn oil solvent extraction machine:This impurities will not dissolve in the oil and fat .They are main silt, meal ,fiber ,grass and other solid impurities.
Fat soluble impurities of High leaching tech corn oil solvent extraction machine :free fatty acid , pigment , tocopherol,Hydro carbons ,Wax , Ketone , and trace metal etc
The process of High leaching tech corn oil solvent extraction machine:
1.Decolour tank is for bleaching grease.
2.Deodorizing tank is for desdorizing grease(stainless steel).
3.Conducting oil furnace provide thermal enery need for production, the temperature reach to 280degree.
4.Vacuum pump provides vacuum for bleaching, deodorization which can reach 755mmHg or more;
5.Air compreassor can dry the bleached clay
6.Air press is for filter clay
7.Steam generator can generate steam distillation required.
8.This kind of oil refining eqiupment make the oi reach the standard level national edible oil.
The oil grade after refinery of High leaching tech corn oil solvent extraction machine:
One grade oil of High leaching tech corn oil solvent extraction machine; after Degumming to Dewaxing No smell, Good taste
Two grade oil of High leaching tech corn oil solvent extraction machine; after Degumming to Deodorization No smell, Good taste
Three grade oil of High leaching tech corn oil solvent extraction machine; after Degumming ,Deacidification Four grade oil of High leaching tech corn oil solvent extraction machine; after Degumming, Has the inherent sunflower oil taste and smell, no odor.
High leaching tech corn oil solvent extraction machine
Product Description
Company Information
Xinxiang LD chemical engineering equipment co,. Ltd is mainly focused on all kinds of pressure vessel and edible oil processing machine manufacturing. Established in 1978, With rich experience in this field which make us to be the golden supplier on alibaba and the sales volume is always in the top within the industry. Now we have more than 300 workers, fixed assets have reached 90000 thousands. We rewarded ISO9001, which is the manufacture license of special equipment certification, and design license of special equipment certification. Our best seller is grain oil machinery. We produce the complete oil production line, ranging from small scale screw oil press machine to the Turn-key project. Our products and project have been exported to many countries, such as Asia, America, Middle east, Africa, Europe etc.
WHY Choose us
1,Over 30 years experience in oil pressing equipment field, ranking first in Jinan,China.
2, Cooperate with Jinan Machine Design Research Institute and Jinan University of Technology in the oil equipment, protein extraction, phospholipid extraction,etc. R&D and application of new technology.
3,Approval by the CE Certificate, Quality Systerm Certificate, France BV Certificate, which guarantee the quality of the equipment.
4,DTDC Desolventizer with most advanced technology in solvent extraction section.
5,Automatic Contorl System with PLC.
Main Technology
1,Pretreatment and Pre-pressing technology.
2,Solvent Extraction Technology.
3,Edible oil Refining Technology.
4,Dewaxing and Degreasing Technology.
5,Soybean protein concentrated and protein isolates Technology.
6,Peanut oil cold pressing and superfine fragrant peanut oil Technology.
7,Palm fruit pressing Technology.
8,Palm oil fractionation Technology.
Main Business Field
1.10-500T/H oil material first cleaning,drying and storage section turn-key project.
2.100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion, and high oil contained embryos puffed; of direct puffed). Rice bran production line turn-key project.
3.Leaching workshop turnkey project (Towline extractor, Rotocel extractor, loop type extractor, DTDC separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate).
4.30-1000T/D oil continuous grade two or one physical (chemical) refining production line.
5.20-600T/D sunflower oil, rice bran oil, corn germ oil making and dewaxing turn-key project
6.10-200T/D Fatty acid esterification production cooking oil production line.
7. 30-300T/D Palm oil pressing project.
8.100-300T/D Coconut, peanut, sesame oil making project.
9. Screw oil press machine, Hydraulic oil press machine for different capacity.
Available oil crops
The techmology of my company for pretreatment and pre-pressing which mainly include the cleaning , decrustation extrusion,flaking,cooking and pre-pressing and so on .Considering the different characteristic of oil seeds and the customer requirements,we can provide you the special design,in order to adjust the oilseed to the optimun state ,which will improve the oil yield and the cake quality.
Pretreatment process feature:
1) Different combinations of process can process various oil plants in one workshop.
2) Use special intensified pretreatment technology for aroma peanut oil to make it more aroma.
3) Adopt advanced and reliable shelling technology to meet higher requirements for protein content in meal.
4) Extrusion treatment is used for raw materials with hard extraction, large-sized powder, and large capacity, which can reduce residual oil and solvent consumption, and increase the capacity by 50-80%.
5) The new technology of shelling and low-temperature treatment can ensure high protein and least denaturation.
Pretreatment flow chart for Corn germ oil
Degermingâ CleaningâSoftenningâFlakingâCookingâPressingâTo Extraction workshop
Flaking machine
Solvent Extraction Flow chart for Corn germ oil
Rotocel Extractor
1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;
2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;
3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.
4. The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal, improve the miscella concentration and save energy by reducing the evaporation capacity.
5. The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.
6. Specially suitable for the extraction of various pre-pressed meals.
Desolventizer(DTDC)
Solvent condensation & recovery
Main Parameters
Residual oil in meal |
â¤1% (Peanut) |
Solvent consumption |
â¤3Kg/T(6#solvent oil) |
Crude oil moisture and volatile matter |
⤠0.30% |
Power consumption |
⤠15KWh/T |
Steam consumption |
â¤280Kg/T (0.8MPa) |
Finished meal moisture |
⤠10-13% (adjustable) |
Residual solvent in finished meal |
⤠300PPM (qualified detonated experiment |
The advantage of DTDC desolventizer
1, Passivate and destruct the anti-nutrition in the meal, such as the urease and the trypsin,improve the use value of the meal.
2, Control the protein denaturation degree of the meal, effectively improve the mealâs NSI index
3, To adjust the color, flavor and granularity of the meal.
4, To reduce the residual solvent in the meal, adjust the moisture of the meal, to ensure the lowest solvent consumption and safe use of meal in production.
Refining flow chart for Corn germ oil
Main Paramaters
Soft water consumption |
⤠160Kg/H |
Steam consumption |
⤠300Kg/T oil |
Bleaching earth |
1-3Kg/T oil |
Power consumption |
⤠22KWH/T oil |
Fuel consumption |
10-20Kg/T oil |
Oil content in waste white clay |
⤠23% |
Phosphoric consumption |
0.5-1Kg/T oil |
1.Deacidification
Sodium hydroxide antagonize free fatty acids,and subside phospholipids,to remove the insoluble impurities,then after the separation of soapstock, neutral oil was washed in soft water,last drying in vacuum.
2.Decoloration
Used to remove off pigments, bleaching oils and grease dehydrate
3.Deodorization
Using high temperature and high vacuum steam stripping method deodorization temperature commonly 180, vacuum degree 9.3 104 Pa can achieve ideal results
4.Dewaxing
Dewaxing can ensure the colour of the oil to be clear bright at room temperature and frozen temperature. to reduce the oil in the wax content to 10 parts per million to get crystal clear oil.
Workshop
Packaging & Shipping
Customer visiting
Laboratory
Approvals
Our Services
Pre-sale
System evaluation: 1)Project basic situation
Solution: 1)The investment budget. 2)Feasibility, rationality
Product selection: 1)Factory inspection. 2)Site measurement. 3)Technical discussion. 4)Supply professional drawing and lists.
Win--win coopration: 1)Sign the contract. 2) Establish mutual benefit, strategic cooprative partnership.
In-sale
Design evaluation:1) Detailed technical assessment, arrangement. 2)Design of process and equipment layout.
Procurement: Strictly inspection, optimized selection.
Installation: 1)Quality and quantity guaranteed. 2)Completion of hand over.
Acceptance:1)Acceptance test. 2)Accepted deliverable
Technical training: 1)On-site installation and products training. 2) Operation skills training. 3) Maintenance training. 4) Centralized technical training
After-sale
Technical service: Long time technical service
Accessories supplying: Supplying spare parts with cost price.
Feel free contact me to get more information
Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of High leaching tech corn oil solvent extraction machine.Shandong Leader Machinery Co.,Ltd. manufacture High leaching tech corn oil solvent extraction machine making machine using cutting-edge technology,Shandong Leader Machinery Co.,Ltd. have many kinds of Solvent Extraction Plant for you reference,such as High leaching tech corn oil solvent extraction machine,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Solvent Extraction Plant.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:sales2@ldfoodmachine.com,Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for High leaching tech corn oil solvent extraction machine, inform us raw material you want to use for High leaching tech corn oil solvent extraction machine,and specific requirements for High leaching tech corn oil solvent extraction machine.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Solvent Extraction Plant.
Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of High leaching tech corn oil solvent extraction machine.Shandong Leader Machinery Co.,Ltd. manufacture High leaching tech corn oil solvent extraction machine making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Solvent Extraction Plant for you reference,such as High leaching tech corn oil solvent extraction machine ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Solvent Extraction Plant.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:sales2@ldfoodmachine.com,Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for High leaching tech corn oil solvent extraction machine, inform us raw material you want to use for High leaching tech corn oil solvent extraction machine,and specific requirements for High leaching tech corn oil solvent extraction machine.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Solvent Extraction Plant.
Crispy Rice Food Processing Line
