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Shandong Leader Machinery Co.,ltd. is a collection of research and development, production, sales and after-sales services, which has rich experience in the field of waste management over 20 years.Our company Shandong Leader Machinery Co.,ltd. covers an area of 37,000 square meters. Our company has a huge professional technical team, including 2 senior engineers, 16 senior technicians, 28 mid-class technicians, and 82 technicians.We are a professional manufacturer specialized in producing waste tyre/plastic pyrolysis plant and distillation plant Small Scale Palm Oil Refining Machinery ,including waste tires pyrolysis plant, waste rubber refining equipment, waste plastic recycling machine Automatic soy processing plant from fabricator and other waste management units, and waste oil purification equipment, tire oil distillation plant, plastic oil refinery machine and crude oil distillation purification unit an so on.Our products Automatic soy processing plant from fabricator have been exported to China, South Korea, Thailand, the Philippines, India, Malaysia, Malaysia, Myanmar, Afghanistan and the United States and other countries and regions, which obtain a better reputation and happy feedback.
Automatic soy processing plant from fabricator
WHAT MACHINES WILL BE USED IN OIL PLANT?
Pretreatment section:
Solvent extraction section:
BRIEF INTRODUCTION OF PRETREATMENT:
1.Screening: Removing the chaff and broken rice in the rice bran, in case of they will influence
the oil yield and the desolvent of wet meal in the next process. In the process of puffing section,
the general requirement of impurity is less than 3%, and the requirement of crude fiber is about 8%.
2.Magnetic separation: Clearing the iron impurity which might be in the rice brain. Since in the
process of puffing, the iron impurity will be harmful to the screw of extrusion machine, affect
the puffing effect. As the rice brain particles are small and poor liquidity, the iron impurities are always be wiped off by the magnetic barrels installed in the feeding port.
3.Quenching and tempering: it is the process of preheating so that to improve the temperature
of the rice bran before puffing. After quenching and tempering the temperature will be controlled at 65--75 ÃÂðC, and the moisture will be controlled at 10 ~12%. Thus, on the one side, it can
increase the output of the extrusion machine, and on the other side, it can improve the quality of the puffed rice bran.
4. Puffing the rice bran is injecting high pressure steam and high temperature water through the
extrusion machine, so that it can improve the temperature and moisture in the extrusion machine,and can also form the high pressure to process the rice bran. All these can make the the rice bran become porous columnar structure from the original pulverized state.
All these effectively passivate the activity of various of enzyme in the rice bran, and destroy
the fat layer structure, so that it will be easier for the oil yield.
5.Drying: The moisture of puffed material comes from the extrusion machine is too big and the
temperature is too high for direct leaching, the must be experience to process of drying and coo-ling, thus the moisture will reach 7%--9%, and temperature will reach 50--55ÃÂðC. After puffing, the rice brain are usually dried and cooled by plat dryer.
SOLVENT EXTRACTION PROCESS:
First, send the rice bran meal to the roary extractor, the meal will be fully soaked in the extractor by the solvent. Thus, the oil in the rice bran will be absorbed in to the solvent.
1. Solvent pumps: continuously spray solvent to the rotary-type extractor
2.Roary extractor: Spray and soak the pretreatment rice brain with solvent so that oil fats can be dissolved in solvent(form miscella). After processing, you can get wet meal and miscella (mixed oil) .
3. DTDC: usd to separate the solvent from the wet meal.
4. Miscella tank 1st: pump the miscella (oil with solvent) in to the miscella 1st , and then add 10% saline water to it. The phospholipid and impurities in the miscella will react with the saline wter, at last the reactant precipitate, reaching the goal of purifying.
5. Miscella tank 2nd: the purified miscella will be pumped into it.
6. 1st evaporator, 2nd evaporator: used to separate the solvent from the oil. After this process,
the solvent can be removed 85%.
7. Miscella stripping: it will remove the remaining solvent in miscella. And the solvent will be
discharged to condenser for recycling.
8. condensers: used to cooling the solvent gas separated from the wet meal and miscella for recycling.
WHAT CERTIFICATES DO WE HAVE?
Still have questions?
What should you do??
Do not worry!
SAM is always here!!
Just knock me!!!
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:sales21@ldfoodmachine.com
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.
Crispy Rice Food Processing Line
