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Product Description
Corn flakes is a kind of Crispyfood, used grain flour as the basic raw material. By the processing line it is processed to flakes instant food which is pressed by particle. The outstanding feature is that it is rich in composite carbon compounds and dietary fiber. At the same time, corn flakes can not only strengthen much trace element, such as vitamins and minerals,
but also add cocoa and sugar,such as honey,makeose, etc. After adding into coffee,milk,yogurt,or functional drinks, we can directly eat it. Children can also eat it as sweet and brittle leisure .
grinding→mixing→extruding→flake→drying→hot airbake→sugar LDing→drying→cooling→packaging
Corn flour
Corn flakes, and Variety shapes of breakfast cereals are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder.
mixer→screw conveyor→twin screw extruder→air conveyor→flake machinery→air conveyor→dryer→hoister→hot airbake machinery→flavoring drum and suger LDer→dryer→cooling
machinery→Pack machinery
1)Mixer of breakfast cereal corn flakes
| Name | Mixer |
| Usage | To mix the raw materials evenly, fast speed, no leakage. |
| LLDe | Vertical and horizontal LLDe |
| Motor | 3kw, 4kw, 7.5kw etc. |
| Capacity | 20kg/time, 50kg/time, 100kg/time, 200kg/time, 500kg/time etc. |
| Material | stainless steel, carbon steel |
2) extruder of breakfast cereal corn flakes
| Name | Twin screw extruder |
| Usage | To extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by mould |
| Model | DSE65, 70, 85 |
| Motor | 22kw, 37kw, 75kw |
| Capacity | 100kg/h to 500kg/h |
| Material | Screw materials 38CrMoAlstainless steel, carbon steel |
Technical parameter for corn flakes extruder
| Model | Installed Power(kw) | Power Consumption (kw) | Capacity(kg/h) | Dimension(m) |
| DSE65 | 74 | 52 | 100-150 | 17*1.2*2.2 |
| DSE70 | 95 | 70 | 200-250 | 20*1.5*2.2 |
| DSE85 | 139 | 104 | 300-500 | 28*3.5*4.3 |
3)oven of breakfast cereal corn flakes
| Name | Dryer (oven) |
| Usage | the expanded food go through the “s” passage, to be dried to increase the self life. |
| LLDe | electrical, steam, gas fired, diesel fired heating LLDe |
| Model | KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-10 etc. |
| Capacity | 100kg/h to 10 ton/h |
| Material | stainless steel, carbon steel |
To make the puff corn balls to the flakes shape
To bake the corn flakes and make it puff enough to get Crispytaste
4) flavoring machinery of breakfast cereal corn flakes production line corn flakes
| Name | Flavoring machinery |
| Usage | To mix the sugar and LD the sugar on the surface of the corn flakes |
| LLDe | single and double flavoring drum |
| Motor | 0.75kw |
| Capacity | 100kg/h to 500 kg/h |
| Material | stainless steel |
5)Pack machinery of breakfast cereal corn flakes production line corn flakes
Topackthe puffed snacks food and corn flakes into the plastic bags with required weight.
Features Extrudera. The screws are made by alloy steel (38CrMoAL) and special craft by nitriding process, The HRC hardness is around 60---62, it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.
b. The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating.
c. The gearbox has automatic lubrication function, with extends gear life.
d. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.
e. LD(CHINA) brands electronic parts used in the controller box, make sure the extrusion process perfect.
f. Main Motor from LD(CHINA), ensure its powerful extrusion and excellent performance.
Certifications Certifications of
Our Service1)Free management of equipments' long distance shipping;
2)Provide factory layout according to your factory size in advance;
3)Provide the basic formula;
4)InLDect the machinery before leaving the factory;
5)Oversea installation and commissioning the equipment;
6)Technician will work with your workers together and teach your workers how to install machinerys,
how to operate machinerys, how to maintain machinerys during daily worLD;
7)Our engineers will teach your workers how to clean the extruder, how to change the screw,
how to change barrel etc, and provide Technology support with you forever;
8)Provide English Version of Installation/Operation/Service/Maintenance Manual.
1. Inside package is plastic film, outside is wooden or plywood case, or fumigation package with
certificate, (based on the customers' need).
2. Ship, train, express or upon clients' demands.
CONTACT USCrispy Rice Food Processing Line
