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Hot sale highly effective refinery dewaxing machine
Shandong Leadere Grain & Oil Machinery Co,. Ltd has set up his own Mechanical design and research institution. It covers 27000 square meters and contains 12 standardized production workshops, more than 100 sets of large scale processing plug welding and assembly equipments.
OUR MAIN BUSINESS FIELD:
10-500T/H oil material first cleaning,drying and storage section turn-key project;
100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion, and high oil contained embryos puffed; of direct puffed). Rice bran production line turn-key project;
100~300TPD Leaching workshop turnkey project (Towline extractor, Rotocel extractor, loop type extractor, DTDC separated machine, the full negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate);
30-1000T/D oil continuous grade one or two physical (chemical) refining production line;
20-3000T/D sunflower oil, rice bran oil, corn germ oil dewaxing turn-key project;
10-200T/D Fatty acid esterificationproduction cooking oil production line.
PROCESS FEATURES OF LeaderE ROTOCEL EXTRACTION:
1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent
the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;
2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating
speed, low power, smooth operation, no noise and quite low maintenance cost;
3. The feeding system can adjust the rotating speed of airlock and main engine according to the
feeding quantity and maintain a certain material level, which is beneficial to the micro negative
pressure inside the extractor and reduce the solvent leakage.
4. The advanced miscella circulation process is designed to reduce the fresh solvent inputs,
reduce the residual oil in meal, improve the miscella concentration and save enerLD by reducing
the evaporation capacity.
5. The high material layer of the extractor helps to form immersion extraction, reduce the meal
quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.
6. Specially suitable for the extraction of various pre-pressed meals.
ADVANTAGES OF TOWLINE EXTRACTOR:
1) The material is divided into several independent units on the material bed, which can
effectively prevent miscella at all levels from fleeing hither and thither on the material layer and
ensure the concentration gradient between several sprays.
2) Immersion area appears in each lattice, which can help achieve better immersion effect.
3) The chain box is supported by track and can prolong the service life of screen deck by not
touching it.
4) The towline extractor is driven by world leading double-shaft hydraulic motor, with balance
force, reliable operation and less maintenance cost.
5) Specialty suitable for the extraction of high oil and high power materials, and better immersion effect can be expected for ordinary oil plants.
MAIN ECONOMIC AND TECHNICAL PARAMETERS OF TOWLINE EXTRACTOR (take 500T/D as an example)
Steam consumption |
⤠280kg/t (soybean) |
Power consumption |
installed capacity 320KW |
Solvent consumption |
⤠4kg/t (No.6 solvent) |
Residual oil in meal |
⤠1.0% |
Moisture in meal |
12~13% (adjustable) |
Solvent in meal |
⤠500ppm |
Urase activity |
0.05-0.25 (soybean meal) |
Total volatile matter |
⤠0.3% |
Residual solvent |
⤠300ppm |
Mechanical impurities |
⤠0.2% |
ADVANTAGES OF DESOLVENTIZER TOASTER:
a) Passivate and damage the antinutritional components such as the urea enzyme and trypsin
in the meal, and improve meal value in use.
b) Control the protein denaturation degree in the meal , and improve the NSI index effectively.
c) It can better regulate the color, flavor and taste of the meal.
d) It can better reduce residual solvent in the meal and regulate the meal moisture, so as to
guarantee the minimum solvent consumption and safe use of the meal.
ADVANTAGES OF VACUUM EVAPORATION:
a) Vacuum evaporation features high efficiency, thorough desolvation and low solvent
consumption in crude oil.
b) Use the second steam of desolventizer toaster and remaining steam from steam jet pump
as the heat source of the first steam, which can save enerLD, reduce the condenser configuration
area and save investment.
c) Due to the low temperature of the steam, the crude oil features ligLD color, good quality and
low residual solvent.
Crispy Rice Food Processing Line
