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Palm oil refining processing machine 0086 13838540385
Materials:Carbon steel Q235 and stainless steel SS304/316
Services:Three-D design and turnkey project
After-sale services:Installation, debugging,trainning your workers
Warranty:1 year
Oil residues:Less than 1%
Advantage:Professional engineer team in oil mill plant design
Main market:Africa,South America, Asia
Min.Order Quantity:1 Piece/Pieces
Port:Any port in China(Leaderngdao,Ningbo,Tianjin,Shandong,Guangzhou)
Packaging Details:Paper case package for small tools and spares, and plywood case package to big equipment to protect our equipment from hurt and damage. All package meets standard required by sea freigLD.
Delivery Detail:Accoding to your capacity
| Packaging Details: | Paper case package for small tools and spares, and plywood case package to big equipment to protect our equipment from hurt and damage. All package meets standard required by sea freigLD. |
|---|---|
| Delivery Detail: | Accoding to your capacity |
We have made 40t/h and 80t/h palm oil mill machine for Indonesia,and we have cooperate
with Sinar Mas Group in Indonesia,hope you can visit those project if you want.
1. Who is Leader'E?
a. Leading manufacturer of edible oil mechanical equipment.
b. Factory with more than 30 years manufacturing experience.
c. School-enterprise partner of Shandong TechnoloLD University .
2. What can Leader'E do for you?
a. 5-2000T per day oil seeds press production line.
b. 10-1000T per day solvent extraction production line.
c. 1-600T per day edible oil refinery production line.
3. Where have Leader'E exported to ?
a. Europe:Serbia,Romania.
b. America:Peru,Paraguay,America.
c. Africa:ELDpt,Nigeria,Cameroon,Ghana,Malawi,Burkina faso.
d.Asia:Indonesia,Kazakhstan,Russia,Thailand,Ukrain,Bangladesh,ULDekistan,Pakistan.
Product Description
Palm oil production main process:
1. After transport the FFB to palm oil mill ,the fruits will go to stelizer by conveyor or palm fruit
cage.
2. After seperate palm fruits and palm bunch by thresher,Palm fruits will be conveyed to palm oil
pressers to get CPO.Palm bunch can be used as fetilizer or fuel.
3. After pressing,we can get palm cake and palm nut.Palm nuts will be conveyed to palm recovery
system to get palm kernels,fiber,palm shell.Palm cake will be conveyed to boiler roon as well.
4. After filtering,centrifuging,vacuum drying ,we can get crude palm oil (CPO),The CPO can be
sold directly or use for futher processing.
5. The sewage from all the plant will be processed by sewage treatment to reach discharge
standard.Sludge can be used for fertilizer in palm plantation.All the process cycle features with
short operation cyclye ,high automaticity,enerLD conservation and environment protection.
Reception of palm oil mill:
The FFB bunch be transported to plant by truck, after be weigLDed by weigLDing bridge,
the FFB will be loaded down to FFB Loading Ramp.
Sterilization of palm oil mill:
1.By Scraper Conveyor, FFB be transported to the top of sterilizing tank.
Falling into sterilizing tank from feed inlet.
2. Sterilizing tank: Adopt vertical type sterilizer, Welded up by Q235B material
(Chemical composition:C 0.12~0.2%,Si 0.12~0.3%,Mm 0.3~0.7%,P
S
3. After FFB be transported into sterilizing tank (202), close the inlet of sterilizing tank,
and open the vent valve behind the
tank, saturating steam, which pressure is 3bar and temperature is around 130. After
all cool air been discharged out,
close vent valve, proceed to sterilizing section. Sterilizing time is 55~120minutes.
4. The sterilizing time also should be depend on the kind and quality of FFB, if the
pressure is too high or the time is too long, palm fruit will be rot, also Resulting
in the loss of oil, high temperature can change palm color.
5. Finish sterilizing process, close the steam valve, open the valve lead to Blow-off/down
Silencer. Open the sterilizing tank door(FFB outlet) after discharges out all
steam and water.
6. Open the sterilizing tank door(outlet), sterilized FFB will fall on the FFB Scraper conveyor.
Be transported to next station.
Threshing of palm oil mill:
Separate the fruit from the bunch through strong vibrating.
1.The sterilized FFB will be transport to thresher platform by scraper conveyor.
2.We adopt advanced Drum type thresher, insider diameter is 1800mm, length is 5000mm.
The material of main shaft is #45 steel (main chemical composition is C0.42~0.50%, Si0.17~0.37%,
Mm0.50~0.30%, P0.035%, S0.035%, Cr0.25%, Ni0.25%, Cu0.025%).
3.Sterilized FFB be twisted and knocked in thresher. Palm fruit will be separated from empty bunch
totally, fall on Fruit Scraper conveyor though fence, the empty bunch will be transported to Bunch
Temporary tank by Bunch Scraper conveyor.
Digesting of palm mill:
Pressing station:
1. The palm fruit is transported to Crush tank by fruit elevator.
2.The fruit in crush tank will be heated to 90~95(by indirect steam), crush time is
10~20 minutes.
3.The pounded fruit flow into Palm fruit oil presse to press. Oil press cone can control
cLDinder, working pressure is 50~70bar, revolving speed of presser main shaft is
12.5 r/min. Meanwhile the mixture of crude palm oil and water outflow from barrel
holes. Crude oil will be flow in Temporary Storage oil tank through crude oil groove.
Then oil will be pumped to Screening filter by oil pump. After filtering remove the oil
foam, deposit impurities. Palm oil flow into Passivating oil tank. The fiber cake and
nuts are exhausted from clearance of cone head drop on Breaking cake auger .
4. Palm fruit oil presser , the material of main shaft is 40Cr steel, (Chemical component:
C 0.37~0.44%,Si 0.17~0.37%,Mn 0.50~0.80%,Cr 0.80~1.10%) have been thermal refining,
the material of worm and cone head is 45# Cast-Steel, and the surface have quenching
treatment.
Clarification of palm oil mill:
1. After removing the fiber and oil residue by Screening filter, palm crude oil flow
into Passivating oil tank.
2. The passivating oil tank will be inlet indirect steam and directly steam, after passivation
treatment palm oil and water mixture will be pumped to High level tank by Chemical
centrifugal pump, then flow into Clarifying tank stably.
3. There is steam pipe coil in clarifying tank, which can make water oil dilution ratio
stable, and separate water from mixture. And there is oil and sewage outlet, in case the
oil flowing will be short circuit, keep oil temperature around 100. After remove sludge
by filter, the water will return clarification tank to keep the water and oil ratio. The
waste water be discharged by another drain-pipe, which with special structure.
4. Clarified oil flow into storage oil tank from discharge hole of clarification tank , after
Disc-type separator remove moisture in the oil, then though Plate heat exchanger
heating to 105, remove residual moisture out from oil by Vacuum drier.
5. Vacuum degree of vacuum drying is achieved by Vacuum pump . The power of
vacuum pump is 5.5kw, adiabaticpressure is 23mmHg, the maximum capacity of
exhaust is 120m3/h.
6. The oil have been dried pumped to pure oil tank by Shielding pumps .
7. When the oil temperature in pure oil tank is about 50, oil will be pumped to produced
oil tank by gear oil pump.
laboratory
Contact with me
Crispy Rice Food Processing Line
